1、Mold opening
Mold opening refers to the process of removing the parts from the mold during the manufacturing process. A mold is a tool used to manufacture a product, usually made of metal or other materials, with the desired shape and size of the product. Mold opening is the final step in mold manufacturing and involves releasing the already formed part from the mold.
2、Mold opening steps
The following are the general steps for mold opening: (1) Preparation: Clean the mold surface and make sure there are no obstacles or residues on the mold surface. This can be done with cleaning agents or other appropriate methods. (2) Separating agent coating: Apply a layer of separating agent on the surface of the mold. Release agents help reduce friction and adhesion between the mold and the part, making it easier for the part to separate from the mold. The type of release agent depends on the specific mold and material requirements.(3) Mold opening operation: Place the mold into a mold opening machine or other appropriate equipment. Depending on the type and structure of the mold, use appropriate force or methods, such as vibration, impact, or heat, to release the part. Some molds may require tilting, rotating, or other specific movements to complete mold opening.
(4) Part removal: Once the part is released from the mold, use tools (such as clamps, suction cups or clamps) to carefully remove the part. Care must be taken to ensure that no parts or molds are damaged. (5) Cleaning and maintenance: After the mold is opened, it is crucial to clean and maintain the mold. Remove residues, deposits or other impurities from the separation agent, and repair or replace the mold as necessary. Please note that the actual mold opening process may vary depending on the type, size, material and product requirements of the mold. Complex molds may require more steps and specialized equipment to complete the mold opening operation. In actual operation, safety operating procedures need to be strictly followed and adjusted according to specific circumstances.
3、Which mold needs to be opened?
Almost all types of molds require mold opening after completion. Mold opening is the process of removing parts from the mold. Whether it is a metal mold, a plastic mold, or a mold made of other materials, mold opening is required.
The following are some common types of molds that require mold opening:
(1) Plastic injection mold: Mold used to produce plastic products, such as plastic parts, plastic containers, plastic toys, etc. During the plastic injection molding process, plastic material is injected into the mold. After cooling and solidifying, the molded parts need to be removed from the mold.
(2) Metal die-casting molds: Molds used in metal die-casting processes to produce metal parts, such as auto parts, home appliance parts, industrial machinery parts, etc. In the metal die-casting process, molten metal is injected into the mold. After cooling and solidification, the formed metal part needs to be released from the mold.
(3) Glass forming mold: Mold used for manufacturing glass products, such as glass bottles, glass
cups, glassware, etc. During the glass molding process, molten glass is injected into the mold. After cooling and solidification, the formed glass product needs to be taken out of the mold.
(4) Rubber compression molds: molds used for the manufacture of rubber products, such as rubber seals, rubber pipe fittings, rubber gaskets, etc. During the rubber molding process, the rubber material is injected into the mold. After being pressurized and solidified, the molded rubber product needs to be taken out of the mold.
Casting mold: Mold used for casting metal or other materials, such as cast iron mold, cast aluminum mold, cast steel mold, etc. During the casting process, molten metal or other materials are injected into the mold. After cooling and solidification, the shaped casting needs to be removed from the mold.
These are just some common mold types, in fact, various different types of molds require mold opening. Mold opening is the last step in the mold manufacturing process, which allows the formed parts to be smoothly removed from the mold for subsequent processing and use.
4. Industrial Man| Strong mold opening ability
Shenzhen Industrial Man Rapid Prototyping Company, in terms of mold opening, has low cost (sharing the mold base can reduce the customer's cost and saves production resources) and fast processing time (advanced five-axis equipment, double-head spark machine high-efficiency discharge, The advantage of being able to control the mold opening cycle to about 12 to 15 days). At the same time, Industrial Man adopt a one-stop mold production model that integrates mold opening and injection molding. The quality of the injection molded products will exceed that of formal molds with a little manual surface treatment. Such experienced production and professional production must be your first choice!